The ThermaBoost Advanced Burner Systems represent cutting-edge solutions for optimizing energy efficiency in high-temperature industrial processes. Incorporating recuperative and regenerative technologies, these burners recover waste heat from exhaust gases to preheat combustion air, significantly reducing energy consumption and emissions.
Applications:
- Metal and glass manufacturing
- High-temperature industrial furnaces
- Petrochemical processing
Achieved Benefits:
- Energy Efficiency: Saves energy through advanced heat recovery, reducing operational costs.
- Environmental Compliance: Decreases fuel consumption and emissions, contributing to sustainable industrial practices.
- Operational Flexibility: Adaptable to a wide range of industrial processes and furnace designs.
Features:
Recuperative Burners:
- Uses heat exchangers to recover energy from exhaust gases and preheat combustion air to temperatures of 550–600°C.
- Reduces energy consumption by up to 30%.
- Ideal for medium-to-high temperature processes (700–1100°C).
Regenerative Burners:
- Operates in pairs with short-term heat storage in ceramic regenerators, recovering up to 90% of waste heat.
- Preheats air to temperatures just 10–150°C below furnace operating temperatures.
- Suitable for high-temperature applications (800–1500°C) and can reduce fuel consumption by up to 60%.
HiTAC Technology:
- High-Temperature Air Combustion (HiTAC) ensures homogeneous flame temperature and extended combustion zones.
- Reduces temperature peaks, minimizing NOx emissions.
Cross-Media Considerations
While these burners enhance energy efficiency, managing NOx emissions becomes critical due to higher air preheat temperatures. Advanced designs, such as flameless combustion, mitigate this by distributing combustion heat evenly, minimizing temperature peaks that lead to NOx formation.